Nanozol NGB
| Nanozol NGB | Golden Yellow NGB | Ultra Yellow NGB | Orange NGB | Red NGB | Ultra Red NGB | Carmine NGB | Blue NGB | Navy NGB | Super Black | |
|---|---|---|---|---|---|---|---|---|---|---|
| Dyeing Depth % (O.W.F) | 0.25 | |||||||||
| 0.25 | ||||||||||
| 0.25 | ||||||||||
| 1/1 SD | % | 2.9 | 2.7 | 2.6 | 3.2 | 2.0 | 2.0 | 2.0 | 1.6 | 4.0 |
| Solubility (Hot) | g/l | 100 | 100 | 100 | 100 | 100 | 100 | 100 | 120 | 200 |
| Solubility Under Dyeing Conditions with GL. Salt (g/l) | 50 g/l | 15 | 15 | 15 | 15 | 15 | 15 | 15 | 15 | 25 |
| Light Fastness ISO-105-802 | 1/1 | 5-6 | 5-6 | 5 | 5 | 5 | 5 | 5 | 3 | 4-5 Black |
| 1/12 | 4-5 | 4-5 | 4 | 4 | 4 | 4 | 3-4 | 3-4 Navy | 3-4 | |
| Washing 600c ISO-105-Co6-C25 | F | 5 | 5 | 5 | 5 | 5 | 4-5B | 5 | 5 | 4 |
| Co | 5 | 5 | 4 | 5 | 5 | 3-4 | 5 | 4-5 | 4 | |
| Washing 700c AATCC TM 61-3A | F | 5 | 5 | 5 | 5 | 5 | 4-5 | 5 | 4-5 | 5 |
| Co | 5 | 5 | 3-4 | 5 | 5 | 3-4 | 5 | 4-5 | 5 | |
| Perspiration Alkalina/Acid ISO-105-E04 | F | 5 5 |
5 5 |
5 5 |
5 5 |
5 5 |
5 5 |
5 5 |
5 5 |
4-5 4-5 |
| Co | 4-5 5 |
4-5 5 |
5 5 |
4-5 5 |
4-5 4-5 |
4-5 4-5 |
5 5 |
5 5 |
4-5 4-5 |
|
| Chlorinated Water (20ppm) ISO-105-B03 | F | 3 | 3 | 4-5 | 4 | 3-4B | 3-4 | 4 | 3-4 | 4-5 |
| Dischargeability | Alkaline | D | D | ND | ND | ND | D | D | D | D |
Washing Off Nanazol NGB DyeingContinuous washing-off procedure for 100% Cellulose
- Box 1 Rinse at 600C-800C
- Box 2 Neutralise to pH 5-6 with acetic acid and rinse at 600C-800C
- Box 3 Rinse at 800C-950C
- Box 4 Soap for 10 mins. at 950C in neutral detergent / 2g/l. pH 8.0-9-0
- Box 5 Rinse for 10 mins. at 800C to 900
- Box 6 Rinse at 500C to 600 and Neutralize to pH 6.0-6.5
Recommended Trichromatic Combinations for Nanozol NGB
- Standard trichomy for Deep shades : ltra Yellow NGB, Ultra Red NGB, Navy NGB
- Scarlet deep red and burgandy shades : Orange NGB, Ultra Red NGB, Carmine NGB
- Navy Shades Navy NGB
- Super Black/Carbon shades : Black NGB
- Medium depth shades : Golden yellow NGB, Red NGB, Blue NGB
Abbreviations
F = Change in Shade | Co = Staining on Cotton | B = Bluer | D = Dischargeable | No = Non-Dischargeable ( The information contained herein is provided in good faith but without any warranty )
Key Benefits
- Complete range of economical Reactive Dyes for deep and extra deep shades on Cotton Knit, Fabric and Yarn.
- High build-up in Deep shades, Low recipe costs, Better reproducibility than commodities, Deepest Black Shade achievability.
- Suitable for exhaust dyeing at 500c and 600c, cold-pad-batch (CPB) and Printing.
Nanozol NGB Range
- Nanozol Golden Yellow NGB
- Nanozol Ultra Yellow NGB
- Nanozol Orange NGB
- Nanozol Red NGB
- Nanozol Ultra Red NGB
- Nanozol Carmine NGB
- Nanozol Blue NGB
- Nanozol Navy NGB
- Nanozol Super Black NGB
Dyeing Profile
| Nanozol NGB | 100% Bleached non merc. CO. M:L:1:10 | ||||||||
|---|---|---|---|---|---|---|---|---|---|
| Dyestuff Quantity | <0.1 | 0.1-0.5 | 0.5-1.0 | 1.0-2.0 | 2.0-3.0 | 3.0-5.0 | 5.0> | ||
| Nanozol NGB 600c Mixed Alkali | |||||||||
| Salt | g/l | 20 | 20-25 | 25-40 | 40-50 | 50-60 | 60-80 | 80-100 | |
| Soda ash | g/l | 5 | 5 | 5 | 5 | 5 | 5 | 5 | |
| NaOH 50% | ml/l | - | 0.6-0.75 | 0.75-0.9 | 0.9-1.2 | 1.2-1.5 | 1.5-2.0 | 2 | |
| Progression | % | 70 | 70 | 50 | 50 | 50 | 50 | 30 | |
| Progression time | min. | 60 | 60 | 60 | 60 | 60 | 60 | 45-60 | |
| Nanozol NGB 600c Only Soda Ash | |||||||||
| Salt | g/l | 20 | 20-25 | 25-40 | 40-50 | 50-60 | 60-80 | 80-100 | |
| Soda ash | g/l | 5 | 5-7 | 7-10 | 10-13 | 13-15 | 15-20 | 20 | |
| Progression | % | 70 | 70 | 50 | 50 | 50 | 50 | 30 | |
| Progression time | min. | 60 | 60 | 60 | 60 | 60 | 60 | 45-60 | |
| 100% Bleached non merc. CO. M:L:1:10 | |||
|---|---|---|---|
| Dyestuff Quantity | 2.0-3.0 | 3.0-5.0 | >5.0 |
| Salt (g/l) | 50-60 | 60-80 | 80-100 |
| Soda ash (g/l) | 5 | 5 | 5 |
| NaOH 50% (ml/l) | 1.5-2.0 | 2.0-3.0 | 3 |
| 1. Alali addition | Soda ash + 1/3 NaOH 50% | Soda ash + 1/2 NaOH 50% | |
| 2. Alali addition | 2/3 NaOH 50% | 1/2 NaOH 50% | |
Suprazol
| General Properties | Fastness Properties | ||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Solubility (g/l) 500C | Dischargeability | Multifibre Staining | Light | Water | Bleaching | Chlorinated Water 20 mg/1 | Washing | Perspiration Acid | Perspiration Alkaline | Perspiration Light | Rubbing | ||||||||||||||||||
| Suprazol Reactive (2%) | Product Name Reactive | Neutral | Alkaline | Acelate | Nylon | Polyester | Acrylic | Wool | 1/1 | 1/12 | Shade Change | Staining on Cotton | Staining on Wool | Hypochlorite | Hydrogen Peroxide | Shade change | Shade Change | Staining on Cotton | Shade Change | Staining on Cotton | Staining on Wool | Shade Change | Staining on Cotton | Staining on Wool | Acid | Alkaline | Dry | Wet | |
| Yellow 4GL | 100 | A | B | 1 | 2-3 | 4-5 | 4-5 | 2 | >8 | 4-5 | 5 | 5 | 5 | 4 | 4 | 4 | 4-5 | 5 | 5 | 5 | 5 | 5 | 5 | 5 | 6 | 5-6 | 5 | 3-4 | |
| Yellow 3RS | 120 | A | B | 1-2 | 3 | 5 | 4-5 | 2 | 5-6 | 5 | 5 | 5 | 5 | 4 | 4 | 4-5 | 5 | 4-5 | 5 | 4 | 5 | 5 | 4 | 5 | 5 | 5 | 4 | 3-4 | |
| Orange 2RL(Orange ME 2RL) | 120 | B | B | 3-4 | 4 | 5 | 5 | 4 | 4 | 3 | 4-5 | 4 | 4 | 4 | 4-5 | 3-4 | 4-5 | 3-4 | 4 | 4 | 4-5 | 4-5 | 4-5 | 4-5 | 5 | 5 | 4 | 3 | |
| Red GF | 100 | A | A | 2 | 3-4 | 5 | 5 | 2 | 6 | 5 | 4-5 | 5 | 5 | 4-5 | 4-5 | 3-4 | 4-5 | 4 | 4-5 | 4-5 | 4-5 | 4-5 | 4-5 | 4-5 | 4 | 4 | 4-5 | 3 | |
| Red 3BS | 100 | C | C | 1-2 | 3 | 4-5 | 4 | 2 | 5-6 | 4 | 4-5 | 5 | 5 | 4-5 | 4 | 4-5 | 4-5 | 5 | 4 | 4 | 4-5 | 4-5 | 4 | 5 | 5 | 3-4 | 4-5 | 3-4 | |
| Blue PRF | 100 | B | C | 1 | 2 | 5 | 4 | 1 | 6 | 5 | 4 | 4-5 | 4-5 | 2 | 3 | 3 | 4-5 | 6 | 4-5 | 4 | 5 | 4-5 | 4 | 5 | 4 | 3-4 | 4-5 | 3-4 | |
| Navy Blue ABF | 100 | B | C | 1-2 | 2 | 4 | 3-4 | 2 | 4-5 | 4 | 5 | 4 | 4 | 4 | 4 | 4 | 5 | 4-5 | 4 | 3-4 | 4 | 4 | 3 | 5 | 5 | 3-4 | 5 | 2-3 | |
| Navy AWB | 150 | A | A | 1 | 2-3 | 4 | 3-4 | 2 | 4 | 3 | 5 | 5 | 5 | 3 | 4-5 | 1 | 4-5 | 5 | 4-5 | 4-5 | 5 | 5 | 5 | 5 | 4-5 | 3-4 | 4 | 3 | |
| Deep Black AGR | 150 | A | A | 2 | 2 | 4 | 3-4 | 2 | 4-5 | 3-4 | 5 | 5 | 5 | 3 | 4-5 | 3 | 5 | 5 | 5 | 5 | 5 | 5 | 5 | 4-5 | 4-5 | 3-4 | 4-5 | 3 | |
| Deep Black AW2N | 150 | A | A | 3 | 3 | 4 | 3-4 | 2-3 | 4-5 | 3-4 | 5 | 5 | 4-5 | 1 | 4-5 | 4 | 4-5 | 4-5 | 5 | 5 | 5 | 5 | 5 | 5 | 4-5 | 3-4 | 4-5 | 3 | |
Suprazol Reactive Name
| Yellow 4GL (Yellow ME4GL) |
Brilliant Greenish, dischargeable Yellow dye. Good fastness to light and perspiration. |
| Yellow 3RS (Yellow MERL) |
Economical, for pale and medium combination shades. Low phototropism, good fastness to light and chlorine |
| Orange 2RL (Yellow ME2RL) |
Economical dye dischargeable, trichromatic shades, low phototropism. |
| Red GF | Good fastness to light.Basis for pale combinations shades. |
| Red 3BS (Red ME4BL) |
Basis for pale and medium combination shades. Reliable reproductibility.Good fastness to chlorine. |
| Blue BRF | Basis for pale and medium combination shades. Reliable reproductibility. |
| Navy Blue ABF(Blue BF) | Navy Blue dye for medium and deep combination shades. |
| Navy AWB(Black B) | Main component is navy blue, economical dischargeable, combination shades. |
| Deep Black AGR (Black HFGR) | Good dischargeability, solubility and stability. High colour yield. |
| Deep Blac AW2N | Less staining on polyamide. High colour yield Dischargeability. |
Exhaust Dyes
- Cost-effectiveness, excellent build-up.
- Excellent levelling properties.
- Excellent fastness properties
- Reliable reproducibility.
Recipe
- X % Adcon Suprazol Dyes
- 0.5-1 g/l Dispersing Agent
- y g/l Salt
- Z g/l Alkali
General Instructions
- Soft or deminerilised process water should normally be used. (<40 dH hardness) The pH should be almost neutral.
- Either common salt or glauber's salt can be used. Since this can reduce the color yield it s best to switch to a better quality salt in such cases.
- Caustic soda, soda ash and blends of soda ash/sodium bocarbonate are used to fix the dyestuffs. The type and amount of alkali required varies for different type of dyeing methods.
- Sequestering agents are used to reduce water hardness and make complexitis with free heavy metal ions.
General Method
Green and Turquoise Shade dyeing temperature is 800C and the temperature must be raused very slowly.For green and Turquoise shades,only Glauber's salt is recommended.
Constant Temperature Method
Salt and Alkali Requirements
| Suprazol Dyes (%) | Glauber's Salt ( g/l ) | Alkali ( g/l ) | Fixation tim/(min) | ||
|---|---|---|---|---|---|
| Unmercerized cotton | Mercerized cotton | Soda Ash | Soda Ash + Caustic Soda 380 BE | ||
| <0.5 | 20 | 10 | 10 | 5 + 0.5 | 30 |
| 0.5 - 1.0 | 30 | 20 | 15 | 5 + 0.5 | 45 |
| 1.0 - 2.0 | 40 | 30 | 20 | 5 + 1.0 | 60 |
| 2.0 - 3.0 | 50 | 40 | 20 | 5 + 1.0 | 60 |
| 3.0 - 4.0 | 60 | 50 | 20 | 5 + 1.0 | 60 |
| 4.0 - 5.0 | 70 | 60 | 20 | 5 + 1.5 | 60 |
| 5.0 - 6.0 | 80 | 70 | 20 | 5 + 2.0 | 60 |
| <6.0 | 80 | 70 | 20 | 5 + 2.0 | 60 |
Washing
To obtain optimum wet fastness properties, all unfixed dyestuffs has to be removed from the fibres. The first after treatment phase geared primarily to reducing the concentration of electrolyles and alkali. The number of rinse baths are depending upon depth of shade, liquor ratio and liquor retention on capacity of the goods.
- Cold rinsing
- Neutralization (0.5 g/l acetic acid (50%), 40-500C, 5-10 min.)
- Hot rinsing ( 1 g/l Soaping agent, 980C, 10 min. )
- Hot rinsing ( 950C, 5-10 min. )
- Hot rinsing ( 700C, 5-10 min. )
- Cold rinsing ( 20-300C, 5-10 min. )
Improving Wet Fastness
- Fixing Agent : 1.2 g/l
- Fixing temperature : 40-500C
- Fixing time : 20 min
- pH value : 4-5
Abbreviation
- H : High
- M : Moderate
- L : Low
- A : Dischargeable
- B : Still Sufficiently Dischargeable
- C : Less Chargeable
Redyeing
- Shading dyes are closed into the liquor continuously or in parts. The bath is then held for 15-30 min before sampling the shade again.
- When dyeing goods with pale shades, half of the dyebath should be drained and replaced with cold water. However, for every additional shading procedure, 1/4 of the original amount of chemical liquor must be added to the bath.
- For shading additions of 20-30%, the bath must be drained completely. The shading dye is then applied from a fresh bath with proportionals amounts of salt and alkali.
Sumozol AS/W
| Sumozol Reactive AS/W Dyes | Product Name | 1/1 Standard Depth (1% Shade) | General Properties | Fastness Properties | ||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Solubility g/l at 300C | Application Method | Dyeing/ Fixation Temp (0C) | Preferred electrolyte (Glauber's Salt/Comm. Salt) | Optimum % shade, for Economical Dyeing | Suitability for light/ Pastel Shades | Dischargeability | Light (0.2%,1.0%,2.0% shade) | Washing | Perspiration | Rubbing (Dry/Wet) | Chlorinated water (Effect / Satin) | Post Mercerization (Effect/Satin) | ||||||||||
| In Water | With 50gpl Common Salt | With 50gpl Glauber's Salt | With 50gpl Common Salt & 20gpl Soda-ash | Exhaust Dyeing | Pad-Batch Dyeing | ISO-3 Effect/Satin | ISO-4 Effect/Satin | Acid Effect/Satin | Alkaline Effect/Satin | |||||||||||||
| Reactive Yellow AS3R | 1.68 | 150 | 100 | 100 | 50 | S | S | 60 | GS/CS | 4 | S | F | 3 4 4 |
4-5 4 |
4 4 |
5 4 |
5 4 |
4-5 3-4 |
4-5 4 |
3-4 4-5 |
||
| Reactive Orange AW3R | 1.33 | 100 | 80 | 80 | 10 | S | S | 60 | GS | 4 | LS | G | 3 3-4 4 |
4-5 4 |
4 4 |
5 4 |
5 4 |
4-5 3-4 |
4 4-5 |
3-4 4 |
||
| Reactive Red ASG | 1.4 | 80 | 25 | 25 | 5 | S | NS | 60 | GS | 4 | NS | G | 2 2-3 3-4 |
4 4 |
4 3-4 |
4 4 |
4 4-5 |
4-5 4 |
3-4 3-4 |
3-4 3 |
||
| Reactive Red AS3G | 2.52 | 150 | 100 | 100 | 50 | S | LS | 60 | GS/CS | 6 | S | P | 2 3 3 |
4 4-5 |
3-4 3-4 |
4 4 |
4 4 |
4-5 3-4 |
3-4 3-4 |
3-4 4 |
||
| Reactive Red AS2B | 1.48 | 150 | 100 | 100 | 50 | S | LS | 60 | GS/CS | 5 | S | P | 2-3 2-3 3-4 |
4 4 |
4 3-4 |
4 4 |
4 4 |
4-5 3-4 |
3-4 4 |
3-4 4 |
||
| Reactive Deep Red ASB | 1.4 | 100 | 50 | 50 | 25 | S | LS | 60 | GS/CS | 4 | LS | P | 2-3 3 4 |
4-5 4-5 |
4 4 |
4 4 |
4 4-5 |
4-5 4 |
4 4 |
3-4 3 |
||
| Reactive Blue ASB | 2.1 | 150 | 100 | 100 | 35 | S | LS | 60 | GS/CS | 5 | S | G | 2-3 3 3-4 |
4-5 4 |
4-5 4 |
4-5 4 |
4-5 4 |
4 3-4 |
4 4 |
3-4 4-5 |
||
| Reactive Navy ASB | Deep Navy:7.2 | 150 | 100 | 100 | 50 | S | S | 60 | GS/CS | 6 | NS | G | - - 4* |
4 4 |
4 4 |
4 4 |
4 4 |
4 3* |
3-4 3-4* |
3-4 3-4 |
||
| Reactive Black AGR | Deep Black:6 | 150 | 80 | 80 | 50 | S | S | 60 | GS/CS | 6 | LS | G | 4-5* | 4 4 |
4 4 |
5 4 |
5 4 |
4 3* |
3-4 3-4* |
3-4 3-4* |
||
| Reactive Black AW2N | Deep Black:8 | 150 | 100 | 100 | 50 | S | S | 60 | GS/CS | 8 | LS | G | 4-5* | 4 4 |
4 4 |
5 4 |
5 4 |
4 3* |
3-4 3-4* |
3-4 3-4* |
||
| Reactive Black AG | Deep Black:6 | 150 | 80 | 80 | 50 | S | S | 60 | GS/CS | 6 | LS | G | 4-5* | 4 4 |
4 4 |
5 4 |
5 4 |
4 3* |
3-4 3-4* |
3-4 3-4* |
||
| Reactive Black AR | Deep Black:6 | 150 | 80 | 80 | 50 | S | S | 60 | GS/CS | 6 | LS | G | 4-5* | 4 4 |
4 4 |
5 4 |
5 4 |
4 3* |
3-4 3-4* |
3-4 3-4* |
||
Adcon Sumozol Reactive AS/W Dyes are high performance dyes, made from speciality dyestuff intermediates and reactive groups. These dyes are specially engineered to give very high tinctorial value and therefore can be used for producing deep shades by exhaust dyeing.
Adcon Sumozol Reactive AS/W Dyes can also be used in combination with regular VS or ME dyes for producing mixture shades.
Salient Features
- Suitable for Exhaust Dyeing at 600C
- Possible to produce deepest shades
- Very much economical for medium and dark shades
- Excellent shade build-up
- Excellent solubility in water
- Excellent leveling characteristics
- Least sensitivity to variation in dyeing conditions
Exhaust Dyeing Method
Winch/Soft flow jet dyeing : Start dyeing with required amount of dyes at room temperature. Run the fabric for 10 minutes. Add the required amount of salt in 2-3 portions over a period of 20 minutes and raise the temperature to 600C in 20-30 minutes
Salt and Alkali Requirements
| %Shade | Common Salt (g/l) | Soda Ash (g/l) | Mixed Alkali (g/l) | |
|---|---|---|---|---|
| Soda Ash | Caustic Soda Solid | |||
| Up to 0.1 | 5-10 | 8 | 8 | - |
| 0.1 to 0.5 | 10-40 | 10-15 | 10 | - |
| 0.5 to 1.0 | 40-50 | 15-20 | 5 | 0.2-0.4 |
| 1.0 to 2.0 | 50-70 | 20 | 5 | 0.4-0.5 |
| 2.0 to 4.0 | 70-80 | 20 | 5 | 0.5-0.8 |
| Above 4.0 | 80 | 20 | 5 | 1.0 |
Washing Off
To achieve best possible fastness properties,it is essential to remove the unfix / hydrolysed dye completely from the substrate. Following sequence can be used for this purpose.
Cold rinse Hot rinse Neutralise (with acetic acid) Soap (1-3 times) Hot rinse Cold rinse.
Soaping can be done with 1-2 g/l non-ionic or anionic detergent or polymeric washing off agent at boil for 15 min. (M.L.:1:15 to 1:20)
Fastness Properties
Fastness of dyed material to various agencies was assessed as per standard test methods at 1/1 std. depth, mentioned below:
| Washing | ISO-3 and ISO-4 (Ratings by greyscale : 1-poor, 5-excellent). |
| Rubbing | ISO 105x12 (Ratings by greyscale : 1-poor, 5-excellent). |
| Light | AATC 16E 20hrs. (for blacks at 8.0% shade)(Color change ratings by greyscale:1-poor, 5-excellent). |
| Perspiration | ISO 105-E04 (Ratings by greyscale:1-poor,5-excellent). |
| Chlorinated Water | ISO 105-E03 (Ratings by greyscale:1-poor,5-excellent). |
| Post Mercerisation | 300 g/l caustic soda solution at 200C for 5 min. Followed by cold rising and neutralization with sulfuric acid. (Ratings by greyscale : 1-poor, 5-excellent). |
Note : 1 Since post mercerization results are more sensitive to processing conditions/sequence, the data mentioned in this shade card is only indicative, without any guarantee/assurance.
Note : 2 Standard depth was determined by using 40s mercerised poplin fabric, M:L::1:10, common salt : 60gpl, soda ash : 20gpl: Dyeing time : 90 min.
Key to Abbreviations
- S = Suitable
G = Good - LS = Less Suitable
F = Fair - NS = Not Suitable
P = Poor
Nanozol A2R
| Nanozol A2RFastness PropertiesBleached, Mercerised cotton | SD | Nanozol Yellow A2R | Nanozol Red A2R | Nanozol Blue A2R |
|---|---|---|---|---|
| Lightfastness (Xenotest) | 1/12 | 3-4 | 4 | 3-4 |
| Lightfastness (Xenotest) | 1/1 | 4 | 4-5 | 4-5 |
| Fastness to Alkaline Perspiration | 1/1 | 5/5/5 | 5/4-5/5 | 5/5/5 |
| Washfastness 600C (C2) | 1/1 | 5/5/5 | 5/4-5/5 | 5/4-5/5 |
| Fastness to Chlorinated Water (20 ppm active Chlorine) | Yes/Yes | No/No | Yes/Yes | |
| Dischargeable (White Pale/Dark) | Yes/Yes | No/No | Yes/Yes | |
| Dischargeable (Coloured) Pale/Dark | Yes/Yes | No/No | Yes/Still Satisfactory | |
| Washing-off Properties | Good | Good | Very Good |
Exhaust Profile
High Fixation Values
Washing Off
Key Benefits
- Good levelness
- High cost effectiveness
- Reliable dyeing results
- Good fastness properties
- Flexible application possibilities
- High affinity between dyes and goods
- Higher fixation yields with lower dyes concentrations
- Good reproducibility of shade even if dyeing conditions vary during Dyeing
Nanozol A2R Range
| Nanozol Yellow A2R | Nanozol Red A2R | Nanozol Blue A2R |
Dyeing Profile
Method ISalt and Alkali recommendations
| M:L::1:10 | Non merc. CO | Merc. CO or CV | ||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Dyestuff | % | <0.1 | 0.5 | 1 | 2 | 3 | 5 | >7 | % | <0.1 | 0.5 | 1 | 2 | 3 | 5 | >7 |
| Salt | g/l | 20 | 30 | 40 | 50 | 60 | 70 | 80 | g/l | 10 | 30 | 30 | 40 | 50 | 50 | 50 |
| Soda ash | g/l | 3 | 3 | 0 | 0 | 0 | 0 | 0 | g/l | 3 | 3 | 3 | 3 | 3 | 3 | 3 |
| Caustic soda 380 Be | ml/l | 0 | 0.8 | 1.1 | 1.6 | 2 | 2.5 | 2.5 | ml/l | 0 | 0.2 | 0.8 | 1.1 | 1.5 | 2 | 2 |
| Progression | % | 70 | 70 | 50 | 50 | 50 | 50 | 30 | % | 70 | 70 | 50 | 50 | 50 | 50 | 30 |
Method IISalt and Alkali recommendations
| M:L::1:10 | ||||||||
|---|---|---|---|---|---|---|---|---|
| Dye | % | <0.1 | 0.5 | 1 | 2 | 3 | 5 | >7 |
| Salt for CO | g/l | 20 | 30 | 40 | 50 | 60 | 70 | 80 |
| Salt for Merc Co and CV | g/l | 10 | 30 | 30 | 40 | 50 | 50 | 50 |
| Mixed Alkali | ||||||||
|---|---|---|---|---|---|---|---|---|
| Soda ash | g/l | 5 | 5 | 5 | 5 | 5 | 5 | 5 |
| Caustic Soda 38 Be | ml/l | 0.0 | 0.5 | 1.0 | 1.3 | 1.5 | 2.0 | 2.0 |
| In the case of merc. CO or CV the NaOH concentration can be reduced | ||||||||
| Single Alkali | ||||||||
|---|---|---|---|---|---|---|---|---|
| Soda ash | g/l | 3 | 5 | 10 | 13 | 15 | 20 | 20 |
| In the case of merc. CO or CV the NaOH concentration can be reduced (50%, min. 3g/l) | ||||||||
Alkali Additions
| Alkali | Dye (%) | 1st Alkali | 2nd Alkali |
|---|---|---|---|
| Soda ash/Caustic soda | <3% | Soda ash | NaOH |
| >3% | Soda ash + 1/3 NaOH | 2/3 NaOH | |
| Soda ash | <3% | 1/3 Soda ash | 2/3 Soda ash |
| >3% | 1/2 Soda ash | 1/2 Soda ash |
Nanofix S
| Nanofix S | Dyeing Depth % (O.W.F.) | Solubility (GPL) | Xenon Light ISO 105 B02 72/168 h | Wash 600 5x ISO 105 C06 C1S | Perspiration ISO 105 E04 Ch/ CO | Chlorinated water ISO 105 E03 20 mg/l | M & S C10A | Nitric Oxides AATCC 164 3 cycles | ||
|---|---|---|---|---|---|---|---|---|---|---|
| 1/12/1/1/SD | Ch/CO | Acid | Alkaline | Ch | Ch | Ch | ||||
| Yellow S3RX | 2.0 | 200 | 3-4/4-5 | 4-5/4-5 | 5/5 | 4-5/5 | 2-3 | 5 | 5 | |
| Deep Orange 3RX | 2.0 | 150 | 3/3-4 | 4-5/4-5 | 5/5 | 5/5 | 4 | 4-5 | 5 | |
| Red N-2G | 2.0 | 150 | 2/3-4 | 5/5 | 4-5/5 | 4-5/5 | 2-3 | 4-5 | 3 | |
| Deep Red SBX | 2.0 | 150 | 3/4 | 4-5/4-5 | 5/4 | 4-5/5 | 2-3 | 2 | 5 | |
| Deep Cherry SDX | 2.0 | 150 | 3-4/4-5 | 4-5/4-5 | 4-5/5 | 5/5 | 4-5 | 5 | 4-5 | |
| Ruby S3BX | 2.0 | 180 | 3-4/5 | 4-5/5 | 4-5/5 | 4-5/5 | 4-5 | 5 | 4-5 | |
| Navy SGX | 2.0 | 150 | 4-5NL | 5/5 | 5/5 | 5/5 | 4-5 | 5 | 4 | |
| Deep Night SRX | 6.0 | 200 | 4-5NL | 4-5/4-5 | 5/5 | 5/5 | 2-3 | 3 | 4-5 | |
| Black NX | 6.0 | 200 | 5 BI | 5/4-5 | 5/5 | 5/5 | 4-5 | 4Bn | 5 | |
| Super Black SGX | 6.0 | 200 | 5 BI | 5/4-5 | 5/5 | 5/5 | 4-5 | 4-5Bn | 5 | |
| Super Black SRX | 6.0 | 200 | 5 BI | 4-5/5 | 5/4-5 | 5/4-5 | 4-5 | 4R | 4-5 | |
Washing Method for Nanofix
| Rinse for 10 min. at 500C | One rinse is sufficient if liquor ratio is below 10:1, overflow or intermittent rinse. |
| Neutralize for 10 min. at 500C | Acetic acid (pH=5.5 to 6). Soap for 10 min. at 950C The addition of a soaping agent advisable. |
| Soap for 10 min. at 950C | A second soaping operation is recommended for very deep shades. |
| Rinse for 10 min. at 700C | Rinse for 10 min. cold. |
| Finish as Usual |
Nanofix reactive dye series with an innovative chemistry, have been specially designed considering the increasing market requirements for TOTAL COST EFFECTIVENESS in dyeing. These innovative dyes are focused on cost reduction better dye yield and good over all fastness properties.
Saves
- . Dyes Consumption . Water consumption . Salt Consumption . Energy consumption
- . Effluent load reduction like TDS level, BOD & COD level etc . Production cost
Problem & challenges presently faced in Dark shade dyeing
- High Percentages of conventional dyestuffs required
- High amounts of water and energy required for washing off processes
- Reduction in overall fastness properties, especially wet fastness
- Cost of production is higher
Nanofix dye range offers solutions to the above problems due to the following features
- Very high build-up properties
- Good washing-off properties
- Good overall fastness properties
- Most economical receipe cost
| Special Features | Benefits |
|---|---|
| Highest Build up | Deepest shades are possible with lowest amount of dyes & hence dyes Consumption will be reduces considerably offering cost effectiveness |
| High degree of Fixation | Shorter washing off cycles, saves energy, water and time. |
| Excellent washing off | Drastically reduces water consumption, saves times & energy, reduced affluent load and overall increased productivity with lowest processing cost |
| Excellent compatibility | Excellent lab to bulk to bulk Shade reproducibility very good level dyeing |
| Most Economical receipes | Cheapest dye receipe cost & cheapest over all production cost |
Exhaust Dyeing method for 100% cellulose unmercerize 600C Mixed Alkali Method using Soda ash & Caustic soda
Alkali and Salt Requirement
| Dye | % | <0.5 | 0.5 | 1 | 2 | 3 | 4 | >5 |
| Salt | g/l | 20 | 30 | 40 | 50 | 60 | 70 | 80 |
| Soda Ash | Liquor Ratio Below 6:1 Liquor Ratio Below 8:1 |
g/l | 14 | 16 | 18 | 20 | 20 | 20 | 20 |
| 10 | 12 | 14 | 16 | 18 | 20 | 20 |
Mixed Alkali and Salt Requirement
| Dye | % | <0.5 | 0.5 | 1 | 2 | 3 | 4 | >5 |
| Salt | g/l | 20 | 30 | 40 | 50 | 60 | 70 | 80 |
| Soda Ash | Liquor Ratio Below 6:1 Liquor Ratio Below 8:1 |
g/l | 10 | 10 | 5 | 5 | 5 | 5 | 5 |
| 10 | 5 | 5 | 5 | 5 | 5 | 5 | |||
| NaOH 36 Be0/660Tw | Liquor Ratio Below 6:1 Liquor Ratio Below 8:1 |
m/l | 0.5 | 1 | 2 | 2.5 | 3 | 3.5 | 4 |
| - | 0.75 | 1.25 | 1.5 | 2 | 2.5 | 3 |
Nanofix Black
Nanofix Black is an innovative Reactive black dyes aimed for "Reducing Effluent & Easy Washing-Off, Such green concept product will benefit the textile dyers to find breakthrough and improve competitiveness.
Application & Feature
Versatile Application
- Exhaust dyeing
- Discharge Printing
Saving Energy & Reducing Effluent
- Highly suitable for extra short liquor ratio dyeing.
- High washing-off supported by high fixation.
- Less effluent, less environmental impact
Value-Added Benefit
- Excellent levelness.
- Outstanding R.F.T.
- Low Nylon/Lycra cross-dyeing for cotton blends dyeing.
Excellent Fastness
- Wet fastness
- Washing fastness
- Perspiration fastness
Nanofix Black
(EXHAUSTION)
| Black EXN | Black EXF | Mid Night NGB | Onyx NGB | ||
|---|---|---|---|---|---|
| Dyeing depth % (owf.) | 3% | ||||
| 6% | |||||
Washing-Off
Washing-Off Residual
Fastness
| Black 6% | Washing ISO C10 B | Perspiration ISO 105-E04 | Chlorinated water ISO 105-E03 | Rubbing ISO 105-X12 | Light ISO 105 B02 (Blue wool scale) | |||||
| Acid | Alkali | |||||||||
| Cotton | Nylon | Cotton | Nylon | Cotton | Nylon | 10ppm | Dry | Wet | ||
| 5 | 5 | 5 | 5 | 4-5 | 5 | 4-5 | 4-5 | 2-3 | 5-6 | |
Cotton/Nylon/Lycra (Cross-Dyeing)
| Cotton | Nylon | Lycra | |
|---|---|---|---|
| Nanofix Black | |||
| Commercial Reactive Dyes |
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